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Custom Printed Double Wall Cardboard Boxes

Our Custom Double Wall Cardboard Boxes are designed for businesses that require extra protection during shipping, storage, or retail display which is built with two corrugated layers. These boxes deliver maximum strength, and product safety which ensures that every item arrives in perfect condition without being crushed. Regardless of the fact that you are shipping heavy electronics, fragile glassware, or bulk goods, our double wall boxes would provide the ultimate balance of strength, versatility, and visual appeal.

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Free Custom Quote

Get a free, personalised packaging quote by filling out the form. Unsure about materials or design? Our experts are here to guide you.

Packaging Solutions Packed With Unmatched Benefits

Our packaging enhances customer satisfaction and delivers exclusive benefits, proving our commitment as a trusted packaging partner.

Free Design Support

Bring your dream packaging appeal to life without any cost.

Free Consultancy

Leverage the best packaging solution for your brands with expert advice.

Free Shipping

Receive your packaging at your door-step without any hassle.

Competitive Pricing

Avail the finest packaging solutions at highly affordable prices.

What Makes Our Double Wall Boxes Stand Out

During long hours of transit or warehouse storage, our packaging can survive. This is because of the dual-layer design that we incorporate into our packaging, which helps it absorb shocks and any sort of punctures while maintaining the look of the product. It makes sure that it remains undamaged.

Additionally, we use eco-friendly kraft and corrugated materials which are sourced from sustainable forests, which would help in maintaining sustainability goals while not compromising on the packaging. 

Why Choose Aly Packaging USA

When you choose us, you are not just buying boxes, you are investing in dependable packaging expertise that has a great amount of experience. 

  • Reinforced Protection: Double corrugated layers safeguard against compression, and any sort of impact.
  • Custom Fit & Design: Fully personalized box dimensions, shapes, and internal inserts for your products.
  • High-End Printing: Vivid CMYK and Pantone printing for crisp, professional branding.
  • Sustainable Materials: We use recyclable and biodegradable materials for our packaging,
  • Fast Delivery: Efficient production with nationwide shipping to keep your operations on schedule.

Built for the Real World

Every business deals with real challenges, from rough handling and unpredictable weather to long distance shipping, which is where we step in when making our Custom Double Wall Boxes. Instead of just relying on lab tests, we recreate real world conditions by stacking in warehouses, humidity, and drop impacts, to make sure your boxes stay strong no matter what they face.

Our engineers work closely with clients to understand their products, shipping routes, and environmental needs. As a result we produce packaging that truly protects, designed specifically for your business.We create packaging that is tough, thoughtful, and perfectly aligned with your brand’s story.

Materials That Defines Quality

Every box we make has high quality corrugated board which is strong, durable, and built to last for long. You can choose between B, C, or E-flute types.If you want a natural and eco-friendly look, our uncoated kraft finish gives your packaging a clean and earthy feel whereas for a more polished and retail ready appearance, we offer laminated or spot UV finishes that add a touch of shine.

Designed for heavy-duty performance

Our double-walled boxes are demanded in a variety of sectors, including retail industry, food industry, and manufacturing and automotive industry. These are ideal for goods that require more resistance against compression when being piled up on or transported. In order to maintain the product’s cushioning and security, we also provide custom, tailored inserts. Our boxes are fully reusable and come with post-consumer recycled content, which assists businesses that prefer brands who make sustainable choices and incorporate sustainability into their brand.

Did You Know?

  • As compared to single-wall card boxes, double-wall cardboxes can withstand up to 80% more compression.
  • Studies show that corrugated Boxes can minimize breakage rates by 60%, reducing losses to the brands.
  • About 90% of U.S. consumers prioritize purchasing from eco-conscious brands.
  • Double wall boxes have an average lifespan of 3 times longer, which makes them perfect for warehouse and return logistics.

Experience You Can Trust

With over a decade of packaging innovation, Aly Packaging USA has partnered with small businesses and large-scale manufacturers alike to deliver custom packaging that performs. Every order is closely monitored and taken care of by our dedicated consultants, who ensure your boxes are built to your exact needs, budget, and brand identity.

From high-volume industrial shipments to luxury retail boxes, we ensure to help you protect what matters, with precision, sustainability, and unmatched durability.

Email: sales@alypackaging.com

Contact : 1-844-259-7225    

Providing Personlized and Reliable Packaging  at  Your Convenience

Style Your Packaging &
Boost Your Brand Appeal

Elevating Visual Appeal With Premium Finishes and Add-ons

While businesses primarily utilize custom packaging for enhanced durability, we go the extra mile to achieve client satisfaction by applying premium finishings to the exterior layer of our boxes. Our design experts carefully understand the unique brand perspective of our clients and design boxes that elevate the visual appeal of your boxes to the next level.

matte-lamination

Matte Lamination

A smooth, non-reflective coating that adds a sophisticated, muted look. Perfect for premium packaging that needs a soft-touch feel with reduced glare.

UV-coating

UV Coating

A durable, high-sheen layer applied using UV light for either spot or full coverage. Enhances vibrancy while offering scratch resistance.

glossy-lamination

Gloss Lamination

A shiny, high-gloss finish that enhances colors and makes designs pop. Ideal for bold branding and eye-catching retail displays.

Foil Stamping

A metallic finish available in gold, silver, and other colors. Creates a luxurious look for logos, patterns, or text with stunning light reflection.

aqueous-coating

Embossing & Debossing

Raised (emboss) or recessed (deboss) impressions that add texture and depth to your packaging, making your branding memorable to the touch.

aqueous-coating

Premium Add-Ons

Enhance your packaging with custom inserts, die-cut windows, decorative ribbons, magnetic closures, or printed sleeves—perfect for creating an unforgettable unboxing experience.

Statement Of Our Satisfied Customers

From day one, we have truly cherished the feedback of our customers. The words of our clients not only motivate us but also allow us to strive for continuous improvement. From startups and SMEs to corporate brands, we have passed a helping hand to businesses of every scale, allowing us to deliver premium solutions to as many brands as possible.

"We switched from a big supplier to Aly Packaging and haven't looked back. The quality is solid, communication is fast, and our shipping damages have dropped noticeably since we upgraded our inserts."

Jessica M

"We were struggling to find low-MOQ packaging that still looked high-end. Aly Packaging delivered exactly what we needed, and that too on time, on budget, and without the usual back-and-forth. The boxes turned out even better than expected."

Ryan T

"As a small brand, we really appreciated the one-on-one support. The dieline help and material suggestions made a big difference. Customers always mention how good the packaging looks, and now we have experienced it firsthand. It really became part of our identity."

Ava C

"Honestly, the turnaround was impressive. We got our custom rigid boxes within 10 days, and the print quality was spot on. It's hard to find that kind of speed and service in this industry."

Daniel R

"Aly Packaging made the whole process so easy. From dieline to delivery, they guided us through every step. It felt like working with a partner, not just a supplier."

Villiam

Preserving Environmental Safety While Satisfying Customers

As avid supporters of sustainability, we put the eco-friendliness of our packaging solutions right next to our commitment to quality. Every box we manufacture is packed with biodegradable materials and is effectively recyclable to lower our carbon footprint. We ensure that our solutions not only perform well for your brand but help you make a sustainable impact as well.

made-or-environment

Made for Environment

FSC Approved

FSC Approved

ESG Approved

ESG Approved

Biodegradable Materials

Biodegradable Materials

Recyclable Packaging

Recyclable Packaging